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For factories producing bespoke mirrors and kitchen splashbacks, the challenge isn't weight—it's variety. Managing a "Fruit Salad" of glass sizes—from tall wardrobe mirrors to tiny power outlet cutouts—on a single rack creates a logistical nightmare for standard conveyors. |
Interior glass processing involves multiple small machines (straight-line edgers, bevelers, drills) often packed closely together to save space. Large, bulky A-frames simply cannot fit, forcing operators to hand-carry glass over long distances—a major safety risk and time waster.
Our Compact Base Design is engineered for agility. By optimizing the structural steel geometry at the base, we provide the same load stability as larger racks but within a slimmer profile. This allows the cart to be positioned directly adjacent to the machine input conveyor, enabling a seamless "Pick-and-Place" workflow that reduces operator fatigue.
Engineered for tight spaces: The high-strength bolted base maximizes load capacity while minimizing aisle width requirements.
When you load a 2000mm mirror next to a 400mm splashback, standard strapping is ineffective. The strap tightens over the tall piece, leaving the short piece loose and prone to sliding off when the cart turns a corner.
The solution lies in our Vertical Steel Limit Rods. Unlike flexible straps, these rigid bars provide a physical barrier that extends from the base to the top of the frame. This creates a secure "cage" effect, ensuring that even the smallest offcuts in a mixed batch are physically contained and cannot fall, regardless of the height difference of adjacent sheets.
The "Equalizer": Rigid limit rods safely contain mixed-size batches, preventing smaller glass pieces from slipping out.
Mirrors and back-painted glass are unforgiving. A single scratch on the rear "silvering" layer ruins the product. Rough timber or worn-out carpet pads used on DIY racks act like sandpaper.
Mgrack carts use Vulcanized Rubber Profiles that are non-porous and free of embedded grit. This provides a clean, soft cushion that supports the glass without abrading delicate backings. Furthermore, the 5-degree tilt angle ensures the glass leans back securely by gravity, reducing the need for excessive clamping force that could damage surface coatings.
Yes. While our standard width is optimized for stability, we offer "Slim-Line" custom configurations for factories with exceptionally narrow walkways, adjusting the A-frame angle to maintain balance.
The limit rods are removable and can be placed in different slot positions along the base, allowing you to create separate "zones" on the rack for different orders or glass types.
For environments with coolant or oil on the floor, we recommend our specialized Oil-Resistant Nylon or Polyurethane wheels, which provide grip and resist chemical degradation better than standard rubber.
Depending on glass thickness (usually 6mm for splashbacks), a standard cart can hold up to 50-60 pieces safely, provided they are properly interleaved with cork or paper separators.
To save you shipping costs, we typically ship them in "Knock-Down" (flat-pack) form. However, the design is modular and can be assembled by your maintenance team in under 20 minutes per unit.
