CFS High-Density Sheet Metal Racking System: Industrial Case Study

2025-04-07 15:11

Client Requirements & CFS Engineering Insights

A U.S.-based automotive parts manufacturer required a sheet metal stacking system to store 3,000×1,500mm steel plates with critical specifications:
● Precision Vertical Control: 90mm layer spacing for plate retrieval
● Manual Operation: 10-layer pull-out drawers (no power dependency)
● Heavy-Duty Capacity: 1,500–2,000kg per drawer (15–20 tons total)
● Industrial Durability: CFS-engineered electrostatic powder coating for 10+ years of corrosion resistance

CFS Sheet Metal Racks Storage Features

1. Space-Optimized Vertical Design

Figure 1: 3,500kg-rated structure with dual-access doors
● Density Advantage: Stores 10 plate stacks in 2m height (40% denser than conventional stacking)
● Structural Integrity:Triangular stress joints at critical load points8
○ Dual-back lateral bracing system for seismic stability
● Facility Compatibility: Fits standard 20'/40' containers (1 unit/20'GP, 3 units/40'HQ)

2. Advanced Sheet Metal Stacking System

Figure 2: Anti-derailment T-track rollers with 8mm steel guides
● Smooth Drawer Operation:5,000+ cycle-rated pressure-bearing hinges
○ Screw-assisted braking with safety limit stops
● Modular Assembly: Bolt-together design with pre-drilled alignment guides (no welding required)6

3. Industrial-Grade Material Specifications

● Frame: 120×120×6mm vertical supports
● Drawers: 5mm steel walls with RAL-customized coating

Operational Benefits of CFS Sheet Metal Stacking Systems

Parameter	Specification	Industry Impact
Storage Density	90mm layer spacing	50% faster plate retrieval
Safety	Auto-lock at 85% extension	OSHA-compliant workflow
Cost Efficiency	$12/sqm crating upgrade	5-year structural warranty

Key Innovations:
● Visual load indicators with weight thresholds
● Reinforced corner guards for forklift protection

Industry Applications

1. Metal Fabrication: Optimizes raw material staging for CNC lasers/punches
2. Automotive Plants: Stores body panels and chassis components12
3. Machinery Workshops: Organizes steel blanks for assembly lines

Customization & Logistics

● Standard Packaging: Protective stretch film + steel strapping
● Premium Upgrade: Climate-controlled wooden crates (+$12/sqm)