CFS Sheet Metal Racking: Hybrid Storage for 10ft & 13ft Plates
2025-03-31 16:02
In North American fabrication plants, mixed-size metal plate storage consumes 22-28% of operational budgets. This analysis reveals how CFS sheet metal rack systems resolved dual-size storage challenges for Texas aerospace suppliers—achieving 40% faster throughput via hybrid manual/forklift access.
Case Study: Dual-Scale Storage Optimization
A Houston aerospace component manufacturer faced:
●
$420k/year in Damage: Conventional racks deformed 0.25" aluminum sheets
●
35% Wasted Vertical Space under 24ft ceilings
●
Forklift Downtime accessing oversized 13ft×6.5ft (4000×2000mm) blanks
CFS sheet metal rack suppliers engineered a hybrid solution:
●
6 Manual Drawers: 4,400 lb capacity each for 10ft×5ft plates
●
Removable Top Deck: 5,500 lb capacity for oversized materials
●
Tool-Free Reconfiguration: Switch configurations in <90 minutes
Technical Innovations
CFS’s sheet metal racking system combines MIL-SPEC engineering with modularity:
●
Anti-Shift Alignment: 45° steel guide ramps auto-center loads within 0.4" tolerance
●
Dual-Gauge Construction: 3/16" drawer frames + 1/4" reinforced forklift channels
●
Corrosion Resistance: 5,000hr salt-spray tested electrostatic coating
Operational Advantages
1.
Space Optimization
2.
Stores 18 tons in 85 sq.ft—equivalent to 220 sq.ft conventional storage.Labor Efficiency
3.
RFID-tagged drawers reduced retrieval errors by 78% in Michigan trials.OSHA Compliance
Auto-locking drawer brakes prevent 98% of potential tip-overs (ANSI MH30.1-2025).
System Specifications
Parameter |
CFS Hybrid Racking |
Industry Standard |
Max Plate Size |
13ft×6.5ft |
10ft×5ft |
Seismic Rating |
Zone 4 |
Zone 2 |
Corrosion Warranty |
10 years |
3 years |
Reconfiguration Cost |
$0 (modular) |
$2,500+/change |
Why Choose CFS Sheet Metal Rack Suppliers
1.
Dual-Mode Accessibility
2.
Lower drawers handle daily-use 10ft plates; forklift-accessed top deck manages bulk 13ft blanks.Smart Inventory Management
3.
Optional IoT load sensors integrate with SAP/ERP systems for real-time tracking.Automation Readiness
Pre-installed alignment guides support SteelPallet AS/RS integration.
ROI Analysis: Michigan Auto Supplier
●
$1.8M saved over 4 years via 38% storage density improvement
●
Zero material damage since implementation 22 months ago
●
AS/RS Compatibility reduced retrieval time by 42%