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For glass distributors and wholesalers, profit margins are often eaten up by two silent killers: ocean freight costs and warehouse floor space. |
In the global glass trade, the math is simple. A standard 40-foot container can only hold a limited number of fully welded racks due to their triangular volume. You end up paying full freight rates for a container that is mostly empty space.
Our Detachable Design changes this equation entirely. By breaking the rack down into its base, vertical posts, and crossbars, we can "flat-pack" the units. This allows you to load 4 to 5 times the quantity in the same shipping container. For a distributor importing equipment, this drops the landed cost per unit significantly, giving you a competitive edge in pricing.
Warehouse needs change. During peak season, every square meter is filled with crates of float glass. In slower months, empty racks can clutter your aisles, obstructing forklifts and wasting expensive rental space.
Unlike rigid welded structures that permanently occupy space, our detachable racks can be dismantled and stacked compactly when not in use. As shown in the header image, 20 disassembled racks occupy the footprint of just 2 assembled ones. This stackability allows you to treat your storage infrastructure as a dynamic asset rather than a static obstacle.
A common concern with bolt-together systems is rigidity. "Will it wobble under 3 tons of glass?"
We solve this with precision engineering. We use high-tensile Grade 8.8 bolts and reinforced connection plates that mimic the structural integrity of a weld. Once assembled, the Lateral Stabilizers ensure the frame remains absolute rigid, even when fully loaded with heavy granite slabs or dense glass packs. You get the logistics benefits of a kit without sacrificing the safety rating of a welded unit.
1. How long does it take to assemble one detachable rack?
With a standard impact wrench and two workers, a complete rack can be assembled in approximately 15-20 minutes. No welding or specialized skills are required.
2. Can these racks be used for stone and granite storage?
Absolutely. The structural steel design is identical to stone industry standards. They are widely used by stone fabricators for storing heavy quartz and granite slabs.
3. Do the bolts loosen over time due to vibration?
We include heavy-duty lock washers and nylon-insert lock nuts (nyloc nuts) to prevent loosening. However, as part of standard safety protocols, we recommend a visual inspection every 6 months.
4. Is the base detachable as well?
The base structure typically remains as a solid sub-assembly to maintain maximum footprint stability, while the vertical A-frames and top beams are removable for stacking.
5. What surface finish do you recommend for coastal warehouses?
For high-humidity or coastal areas, we recommend Hot-Dip Galvanizing (HDG) over standard powder coating. This provides superior rust protection for the steel, extending the rack's lifespan.
