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Stop Low-E Coating Damage with A-Frame Glass Storage Racks

2025-12-31 08:44

Processing soft-coat Low-E glass requires more than just standard shelving; it demands a zero-tolerance approach to surface contact damage.

For glass processors and glazing contractors, the hidden cost of production isn't electricity—it's the cumulative loss of "micro-scratched" units that fail quality control before they ever leave the factory. This article details how upgrading your internal logistics hardware secures your profit margins.

The "Silent" Profit Killer: Coating Scratches in Transit

If you are fabricating double glazed units (DGU) or processing architectural glass, you know that Low-E coatings are notoriously sensitive. A standard steel rack often uses generic protective pads that wear down quickly, exposing the raw steel underneath. When a $500 sheet of laminated glass slides against exposed metal, that sheet becomes scrap.

The solution lies in the material engineering of the contact points. We utilize a specialized industrial rubber padding specifically compounded to resist abrasion while remaining soft enough to cradle coated surfaces. Unlike Q235 steel which provides the structural muscle, this interface layer ensures that your high-value inventory arrives at the cutting table or tempering furnace in the exact same condition it left the float line.

A-Frame Glass Racks

Eliminating the Forklift Bottleneck

Time studies in modern glass factories reveal a common inefficiency: skilled CNC operators waiting for a forklift driver to move a rack. In a high-volume processing plant, these 10-minute pauses accumulate into hours of lost productivity every week.

By deploying A-Frame Racks with heavy-duty industrial castors, you transform static storage into a "Mobile Warehouse."

Structural Integrity: Why Full-Seam Welding Matters

Whether you are storing 19mm toughened glass slabs or transporting heavy granite countertops, the structural failure of a rack is a catastrophic safety event. Many budget racks rely on spot welding—a technique sufficient for light duty but dangerous for heavy industrial loads.

We adhere to a Full Seam Welding (Full Welding Process) standard. Every joint is welded along the entire contact seam. This ensures the frame acts as a single, cohesive unit capable of withstanding the dynamic stresses of transport trucks and rough construction sites. It eliminates the risk of "tearing" at stress points, protecting your staff and your reputation.

Talk With An Expert

Frequently Asked Questions

1. Can these racks handle the weight of granite or stone slabs?
Yes. The A-Frame design is originally derived from the stone industry. Our racks use Q235 square steel tubing and full-seam welding to support the extreme density of granite and marble, alongside heavy glass packs.

2. Are the racks suitable for truck transport or just internal factory use?
They are designed for both. For transport, we include specific securing points for ratchet straps (limit bars) to integrate the glass with the rack, preventing vibration damage during transit.

3. Do you offer custom sizes for oversized architectural glass?
Standard sizes cover most "Jumbo" and "Split" sheets, but as a manufacturer, we can adjust dimensions (length/height) to accommodate specific architectural project requirements.

4. How are the racks shipped to minimize freight costs?
We utilize a detachable, flat-pack design. This allows us to stack multiple units compactly in a shipping container, significantly reducing the landed cost per unit compared to fully welded, bulky alternatives.

5. What maintenance is required for the wheels and rubber padding?
The industrial castors should be greased annually depending on usage. Rubber strips are durable but considered wear parts; they can be easily replaced if they eventually show signs of cutting or degradation.

If you have any question or need drawings or solutions, Please leave us a message, We'll offer quick quote.

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