In a chemical warehouse, corrosion is the enemy of stability. Standard painted racking peels within months when exposed to volatile solvents or acidic vapors, compromising structural integrity. Galvanised metal post pallets are not just storage; they are your safety barrier against hazardous leaks and the "domino effect" of floor-stacked drums.
As a logistics manager in the chemical or coatings industry, you know that a 55-gallon (200L) steel drum filled with liquid creates a massive point load. When you rely on wooden pallets, you invite disaster. Wood acts as a sponge for spills, becoming a fire hazard and a contaminant. Worse, under the 500lb+ weight of a single drum, wood splinters and nails back out, puncturing containers.
Traditional fixed racking isn't much better. Once the epoxy powder coat is scratched by a forklift tine, rust sets in immediately, especially in humid or corrosive plant environments. You need a solution designed for the harsh reality of HAZMAT logistics: the Galvanised metal post pallet.
The open mesh deck allows for spill drainage and fire sprinkler penetration, crucial for chemical safety.
In the chemical sector, "corrosion resistance" isn't a luxury; it's a safety standard. Our Derack systems undergo a Hot-Dip Galvanization process, submerging the steel in molten zinc to create a metallurgical bond.
You cannot safely stack drums more than two high on the floor without risking rim deformation or toppling. This leaves the upper 50% of your warehouse as expensive "dead air."
The metal post pallet changes the physics of your storage. The load is transferred through the four heavy-duty steel posts, not through the drums themselves. You can stack 4 to 5 units high—reaching 20+ feet—with zero weight stress on the bottom drums.
The cup-feet design ensures self-alignment during forklift operations, reducing handling time and risk of spills.
Liquid storage requires higher safety factors than dry goods. A shifting liquid load creates dynamic forces that lightweight racks cannot handle. Our Derack system is engineered for stability.
| Feature | Specification | Chemical Industry Value |
|---|---|---|
| Surface Treatment | Hot-Dip Galvanized (>60 microns) | Resists acids, alkalis, and solvents. Self-healing against forklift scratches. |
| Load Capacity | Up to 3,300 lbs (1500 kg) per rack | Safely holds four fully loaded 55-gallon steel drums (approx. 2000 lbs total). |
| Base Design | Steel Mesh or Perforated Steel | Allows spills to pass through to containment bunds; permits fire suppression water flow. |
| Stackability | 4-High Static / 2-High Transit | Maximizes vertical cube utilization without crushing lower drums. |
| Nesting | Removable Posts | Empty racks condense to 20% of their size, freeing up floor space for production during downtimes. |
Safety audits often flag wooden pallets because they block visual inspection of leaks. The open frame design of our heavy duty stack racks allows for immediate visual detection of barrel integrity.
Furthermore, during seasonal inventory dips, you don't need these racks permanently bolted to the floor blocking your thoroughfares. Simply remove the posts and nest the bases. This "Moveable Rack System" capability allows your warehouse layout to adapt to production schedules, not the other way around.
Engineered for reverse logistics: maximize return ratios by nesting empty racks.
1. Can these racks withstand exposure to spillages of corrosives like Sulfuric Acid?
Yes. The hot-dip galvanized coating provides a thick, metallurgically bonded zinc barrier that offers superior resistance to many corrosive chemicals compared to standard powder-coated steel, which peels and rusts immediately upon contact.
2. Are these pallets compatible with standard bunded spill pallets?
We can customize the base dimensions of the post pallet to sit securely over or within specific spill containment bunding areas. The open mesh deck ensures that any leakage flows directly into the containment sump below.
3. How do these racks improve fire safety compliance?
Solid wood pallets block water from overhead sprinklers. Our steel mesh or open-frame bases allow water to penetrate through the rack stack, reaching the source of a fire at the floor level, which is a common requirement for high-pile combustible liquid storage.
4. We handle both plastic (HDPE) and steel drums. Do we need different racks?
No. The base of the rack provides a flat, stable platform suitable for both steel and HDPE drums. The side posts provide containment to prevent HDPE drums from bulging or sliding off, which is a common issue with plastic drums on open pallets.
5. What is the cleaning protocol for these racks?
Galvanized steel is non-porous and hygienic. You can use industrial steam cleaners, pressure washers, or chemical neutralizers to clean the racks. Unlike wood, they do not absorb hazardous liquids, eliminating the risk of cross-contamination.
