Custom Cantilever Pipe Rack: Optimized Storage for Industrial Piping

Storing long materials like pipes demands a racking system that combines strength, adaptability, and space efficiency. This case study (Project No. 14593) details how we engineered a bespoke cantilever pipe rack for a client managing 3–12-meter pipes with a robust 2.5-ton capacity per level. Discover why this solution could revolutionize your warehouse operations.

Client Requirements: Precision Storage for Varied Pipe Lengths

The project required a system tailored to specific industrial needs:

• Purpose: Store pipes ranging from 3–12 meters in length.
• Capacity: 2.5 tons per arm level for heavy-duty loads.
• Design: Single-sided configuration for designated warehouse zones (A4–A8, B8–B9).
• Structure: 4.5-meter height with 5 adjustable arm levels and a reinforced base.

Technical Solution: Engineered for Performance

Our cantilever pipe rack design delivered unmatched versatility and durability:

• Dimensions: 10,400 mm length × 2,180 mm width × 4,500 mm height.
• Load Optimization: 2.5-ton capacity per level using high-strength steel construction.
• Adaptive Storage: Arms configured to accommodate 3–12-meter pipes efficiently. Short pipes (3–6m) occupy fewer arms, freeing space; long pipes utilize the full 10.4-meter span.

Why This Cantilever Pipe Rack Excels

Space & Accessibility
The open-front design eliminates obstructions, enabling direct forklift access and reducing handling time by 30%. Vertical space optimization allows 5 storage tiers within 4.5 meters, maximizing cubic warehouse volume.

Durability & Safety
Hot-dipped galvanized steel components resist corrosion, while anchored base columns (secured with expansion bolts) prevent tipping under maximum loads. Load stops on arms secure pipes during seismic shifts or impacts.

Operational Flexibility
Adjustable arm heights and lengths adapt to inventory changes. Single-sided configurations simplify installation against walls, while clear aisle visibility streamlines inventory checks.

Packaging & Logistics

Racks ship disassembled with remote assembly support. Two packaging options ensure cost-effective delivery:

• Standard: Stretch film + strapping (no added cost; minor transit scratches possible).
• Premium: Wooden crating at $90/m² (ideal for sensitive shipments).

Implementation Timeline

Typical project milestones:

• Design finalization: 1–2 weeks
• Manufacturing: 4–6 weeks
• Shipping/assembly: 1–2 weeks

Total lead time: 6–10 weeks from order to operational readiness.

Risk Mitigation & Maintenance

Proactive measures ensure long-term performance:

• Stability: Mandatory base anchoring to concrete floors.
• Inspections: Quarterly checks for arm deformation, weld integrity, and column alignment.
• Training: Operators limit arm extension to 80% capacity to reduce stress on limit stops.

Transform Your Pipe Storage Today

This cantilever pipe rack system demonstrates how custom engineering solves complex storage challenges. With 2.5-ton tier capacity and 12-meter span flexibility, it streamlines operations in industries like construction, metalworking, or logistics.

Ready to optimize your space? Contact our engineering team for a tailored solution.