In high-volume warehouse operations, equipment efficiency directly impacts productivity. This case study details how a custom-engineered 100mm nesting gap in our **portable stack racks** dramatically improved forklift efficiency and safety for a client storing 1800mm-tall palletized goods.
The client required two-tier stacking capability but identified a critical operational bottleneck:
Our solution combined specialized dimensions with precision engineering:
We designed inverted **portable stack racks** (1300×900×1900mm internal dimensions) with optimized clearances around the 1200×800×1800mm unit loads, ensuring safe pallet access.
Our engineering team achieved the requested clearance through:
This innovation delivered measurable benefits:
Complementing the design, we implemented a diagonal stacking method that fit 52 racks in a single 40-foot container, reducing transport costs by 22%.
This case demonstrates how millimeter-perfect design in **portable stack racks** creates disproportionate operational gains. The client achieved 50% faster empty rack handling while eliminating collision-related maintenance. By solving workflow-specific pain points, we transform storage equipment into productivity multipliers.
Experiencing operational bottlenecks? Contact us to engineer **portable stack racks** optimized for your workflow.