In solar thermal manufacturing, a cracked collector plate isn't just waste—it's an assembly line stoppage. Stop compromising your tempered glass components with inadequate static frames. The Agrack system protects your solar glazing from edge chipping during internal transit and cuts your return logistics costs by over 80%.
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The Hidden Cost of "Good Enough" in Solar Glass Handling
For manufacturers of solar water heaters and HVAC systems, the supply chain for solar collector glass (tempered glazing) is a critical vulnerability. You aren't just moving generic sheets; you are handling high-value, specific-dimension components destined for **solar thermal collectors**.
Standard A-frames or wooden crates often fail in two specific areas:
1. **Edge Trauma:** Vibration during forklift transport causes micro-fractures on the glass edges if the cushioning is compressed or worn.
2. **Space Inefficiency:** Once the glass is fed into the assembly line, you are left with bulky empty racks that clutter the production floor or cost a fortune to ship back to the glass fabricator.
The
Collapsible Glass Transport Pallet addresses these specific manufacturing pain points.
Steel-reinforced rubber strips prevent heavy solar plates from cutting through to the frame.
Engineered Protection for Heavy Solar Glazing
Solar collector glass is heavy. A fully loaded rack can weigh upwards of 4,000 lbs (approx. 2000kg). Standard rubber pads on generic racks will eventually compress or shear off, leading to "steel-on-glass" contact.
Our solution uses a **10mm thick rubber profile with an internal steel insert**, secured directly to the rectangular steel tube with self-threading pins—never glue.
* **Zero Compression Set:** The rubber maintains its buffer zone even under the static load of 6,000 lbs (when stacked).
* **No Shear:** The mechanical fixation ensures the strip doesn't peel off when sliding glass panels in or out during the **assembly line feed**.
This structural integrity is vital for **MRO storage solutions** within the factory, ensuring that replacement glass or windows stored for facility maintenance remain in pristine condition until needed.
From Static Storage to Dynamic Logistics
In a high-volume solar manufacturing plant, floor space is premium real estate. You cannot afford to have empty racks occupying the same footprint as full ones.
The Agrack features a **foldable and stackable design**.
* **Loaded:** Stack up to 3 units high (approx. 16 feet) to triple your **solar collector glass** storage density.
* **Empty:** Fold the sides down and stack up to 11 units high.
Maximize vertical warehouse space by stacking loaded racks 3-high.
The Return Logistics Mathematics
If your operation involves a closed-loop supply chain (e.g., receiving glass from a fabricator to your HVAC assembly plant), the return trip is where money is lost.
Transporting rigid, non-collapsible racks means you are paying to "ship air."
With our collapsible design, you can fit **112 empty folded racks into a single 40ft High Cube container**. This efficiency reduces return shipping costs by over 80%, directly impacting your bottom line.
Technical Specifications for Facility Management
Whether you are managing raw material intake for solar production or handling **factory MRO storage** for building maintenance, the hardware must survive the industrial environment.
| Feature |
Specification |
| Material |
Industrial Grade Q235 Carbon Steel |
| Load Capacity |
Up to 4,400 lbs (2000kg) per rack |
| Surface Treatment |
Powder Coated (Indoor) or Hot-Dip Galvanized (Outdoor/Yard Storage) |
| Protection |
10mm Rubber with Steel Core Insert |
| Forklift Access |
2-Way or 4-Way Entry available |
| Stacking (Loaded) |
3 High |
Folded units reduce storage volume by 80% for efficient MRO storage.
Integrated Logistics for Solar Manufacturing
The transition from a glass fabrication plant to a solar heating assembly line requires seamless handling. The
Collapsible Glass Transport Pallet is designed to be compatible with your existing material handling equipment.
* **Forklift Ready:** Standard fork pockets allow for safe lifting and stacking.
* **Crane Compatible:** Optional lifting lugs can be welded to the corners for facilities utilizing overhead cranes for loading onto the assembly belt.
* **Load Security:** Integrated lashing rings ensure that strapping down solar plates for inter-plant transport is fast and secure, preventing transit shift.
Frequently Asked Questions (Solar & HVAC Mfg)
Q1: Can these racks hold different sizes of solar collector glass simultaneously?
No. For maximum safety during transport, we recommend using uniform-sized glass sheets per rack. Mixing sizes can lead to uneven pressure and breakage during transit. However, we can manufacture the racks to your specific solar plate dimensions.
Q2: We store our solar glass outdoors before assembly. Will these racks rust?
For outdoor storage yards, we highly recommend the Hot-Dip Galvanized finish option. This provides superior corrosion resistance compared to standard powder coating, protecting your MRO investment for years.
Q3: What is the maximum height of the rack when folded?
The folded height is minimal, allowing for high-density stacking. Specifically, you can stack 7 to 11 folded units high depending on the specific model height, optimizing your return shipping container utilization.
Q4: Can these be used for finished solar water heater panels or just the glass?
While designed for the flat glass components, the L-shape structure can accommodate finished flat-plate collectors provided they fit within the depth dimensions and are properly strapped using the integrated lashing rings.
Q5: Do you offer custom sizes for oversized commercial HVAC glass components?
Yes. As an OEM manufacturer, we can adjust the base length and upright height to accommodate oversized glazing used in commercial HVAC or architectural applications.
