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Hot-dip galvanized glass pallets for outdoor use

2026-02-13 11:02
glass sheet storage rack

Stop Rust from Eating Your Margins on the Jobsite.

Standard painted racks fail when left exposed to rain, salt air, and construction debris. For glazing contractors and stone yards requiring long-term outdoor storage, Hot-Dip Galvanization is the only defense against structural corrosion and rust-stain contamination on high-value IGU and tempered glass panels.

Why "Standard Paint" Fails Your Glass Outdoors

In the controlled environment of a factory, powder coating is sufficient. But once your racks hit the jobsite or the outdoor storage yard, the rules change. Moisture trapped between the glass transport rack and the ground, combined with the inevitable scratches from forklifts, creates the perfect breeding ground for rust.

For high-end architectural glass or expensive stone slabs, a rusty rack isn't just an aesthetic issue—it's a financial liability. Rust runoff can stain porous stone and etch glass coatings (especially Low-E layers), turning a premium product into scrap. Our Hot-Dip Galvanized (HDG) finish provides a metallurgical bond of zinc that acts as a sacrificial anode. Even if the steel is scratched down to the bare metal during rough handling, the surrounding zinc corrodes first, protecting the structural integrity of the Q235 steel for 10-20 years.

glass sheet storage rack

Solid Q235 steel construction (shown here in raw/painted form) forms the backbone of our galvanized racks, designed for decades of service.

Engineering for Stability: Wind Load and Tilt Angles

Outdoor storage brings another variable: Wind. A standard A-frame takes up too much yard space, but a poorly designed L-rack can tip over in a gust if not properly counterbalanced.

Our engineering team calculates the geometry to prevent this. The rack features a precise 90-degree vertical support with a 3-5 degree back-tilt. This allows gravity to naturally secure the glass sheets against the frame without excessive strapping tension that could cause breakage. The base is extended and reinforced to lower the center of gravity, ensuring that even when fully loaded with heavy tempered glass or granite slabs, the rack remains planted during storms or uneven jobsite terrain.

glass sheet storage rack

The engineered 3-5° tilt angle ensures sheets stay secure by gravity, critical for outdoor environments with wind exposure.

Get a Quote for Galvanized Racks

The "Metal-on-Glass" Prevention System

In outdoor heat, standard glues melt. We see it all the time: cheap racks where the rubber pads have peeled off after one summer, leaving bare steel exposed. When you place a 500 lb glass sheet onto that bare steel, edge chipping is guaranteed.

We use a Steel-Core Rubber Profile. This isn't just a rubber strip; it has a steel plate vulcanized inside it. We secure it to the galvanized frame using self-tapping screws. The result?

glass sheet storage rack

Steel-core rubber profiles are mechanically fastened, ensuring protection never fails even under heavy load or high temperatures.

Return Logistics: Cutting Freight Costs by 70%

Once the glass is installed, you are left with empty racks on the jobsite. Bringing air back to your warehouse is expensive.

Our L-racks feature a smart Nesting Design. Empty racks slide into one another (like shopping carts) or stack inverted. In a standard truck, where you might fit 20 loaded A-frames, you can stack nearly 100 of our nested L-racks. This dramatically reduces your reverse logistics costs and clears up valuable space on tight construction sites while waiting for pickup.

glass sheet storage rack

High-density nesting capability saves up to 70% of space during return transport and empty storage.


Frequently Asked Questions

Q: How long does the hot-dip galvanized coating last outdoors?

A: In typical industrial or construction environments, hot-dip galvanization provides maintenance-free corrosion protection for 15-20 years. In severe coastal (saltwater) areas, it typically lasts 10+ years.

Q: Can I store quartz or granite slabs on these glass racks?

A: Yes. The heavy-duty Q235 steel structure and 4,400+ lbs capacity make them ideal for stone slabs. The EPDM rubber also protects polished stone surfaces from scratching.

Q: Do you offer custom sizes for Jumbo glass sheets?

A: Absolutely. While our standard "Export Model" is 1600mm (approx 63 inches) long for container optimization, we manufacture racks for Jumbo sheets (up to 20 feet long) and American standard 96" sizes upon request.

Q: Is assembly required upon arrival?

A: No. Our racks are fully welded (Full Seam Welded) for maximum rigidity. They arrive ready to use. You simply unstack them and load your glass.

Q: How do I secure the glass during transport?

A: The racks come with integrated steel anchor hooks. We recommend using ratchet straps or glass-specific securing poles to hold the pack tight against the back frame.

If you have any question or need drawings or solutions, Please leave us a message, We'll offer quick quote.

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