Stop sacrificing your profit margin to scratched surfaces and chipped edges. Whether you are handling High-Performance Low-E glass, expensive stone slabs, or delicate powder coated window profiles, the cost of a remake is far higher than just the material—it disrupts your entire production schedule. Secure your inventory with a solution engineered for asset protection and logistics efficiency.
Talk With An ExpertIn the architectural facade and fenestration industry, surface quality is everything. You can execute a perfect cut on your CNC table, achieve a flawless seal on an Insulated Glass Unit (IGU), or apply a pristine powder coat to an aluminum frame. However, if that product gets scratched during internal transfer or transit to the job site, that value is instantly erased.
Generic pallets and makeshift wooden A-frames are the primary culprits for "yard loss." They lack the structural rigidity to prevent swaying and often rely on makeshift padding that wears down, exposing steel to your finished product. For manufacturers dealing with powder coated panels and glass, the Collapsible Glass Transport Pallet (Agrack) offers a dedicated defense system against abrasion and impact.
Engineered rubber base profiles prevent direct metal contact with sensitive powder coated surfaces.
The difference between a scratched return and a successful delivery lies in the contact interface. The Agrack system utilizes a specialized 10mm thick rubber profile that is not merely glued on. It features an internal steel plate reinforcement and is mechanically fastened to the Q235 steel frame with self-threading screws.
Why does this matter for powder coated panels? Soft foam compresses over time, eventually allowing the panel to touch the frame structure. Our high-density rubber maintains its shape under heavy loads (up to 4,400 lbs), ensuring that your delicate powder coated finishes or soft-coat Low-E glass never touch raw steel. This eliminates the micro-abrasions that lead to rejection by Quality Control.
Floor space in a fabrication plant is premium real estate. Spreading finished panels across the floor on static A-frames is an inefficient use of your facility. The Agrack system is designed for high-density vertical storage.
With a robust structural design, these racks can be stacked 3 levels high when fully loaded. This effectively converts 100 square feet of floor space into 300 square feet of storage. The precise stacking feet ensure stability, allowing you to organize inventory by job batch or glass specification without expanding your building footprint.
Safe 3-tier stacking allows for maximum utilization of vertical warehouse space.
If you deliver to job sites or distributors, you know the pain of return logistics. Shipping empty, non-collapsible A-frames back to your factory is essentially paying to ship air. It kills logistics margins.
The glass storage transport rack features a patented folding mechanism. Once the panels are offloaded at the construction site, the side columns slide down and the rear frame folds flat. In this state, you can stack up to 7 to 11 empty racks in a single column.
The ROI Calculation: Instead of fitting only 20 empty static racks in a trailer, you can fit over 100 folded Agracks. This reduces your return freight costs by over 80%, turning a logistical nightmare into a competitive advantage.
Collapsed racks reduce return shipping volume by up to 80%.
Your material handling workflow likely involves a mix of overhead cranes (for loading the glazing line) and forklifts (for loading trucks). A storage solution must work seamlessly with both.
The Agrack comes standard with reinforced two-way or four-way forklift channels, allowing safe transport through narrow warehouse aisles. For facilities relying on overhead lifting, the racks are equipped with heavy-duty lifting lugs (crane eyes) at the corners. This dual-compatibility means your team doesn't need to transfer panels between different cart types, reducing handling steps and the associated risk of breakage.
Seamless integration with standard warehouse forklifts ensures efficient material flow.
| Feature | Specification |
|---|---|
| Material | Q235 High-Grade Carbon Steel |
| Load Capacity | Up to 4,400 lbs (2,000 kg) per rack |
| Surface Protection | 10mm Rubber with Steel Core Insert |
| Stacking (Loaded) | 3 High |
| Stacking (Folded) | 7 - 11 High (Depending on model) |
| Finish Options | Powder Coated or Hot-Dip Galvanized (for outdoor use) |
1. Can these racks handle varying sizes of powder coated window frames?
Yes. While the racks have a fixed internal dimension for maximum stability, they are ideal for standardizing your transport units. For varying lengths of window profiles or mullions, the rubber base ensures they stay in place. We recommend securing loads with ratchet straps using the integrated lashing rings.
2. How durable is the rubber padding against sharp stone or glass edges?
Extremely durable. Unlike standard adhesive foam strips, our rubber is 10mm thick and reinforced internally with a steel plate. This prevents heavy, sharp loads (like granite slabs or thick laminated glass) from cutting through the rubber and contacting the rack frame.
3. We store inventory outdoors. will these racks rust?
Standard units are powder coated for indoor warehouse use. However, for outdoor storage yards common in the stone and glass industry, we strongly recommend our Hot-Dip Galvanized finish option. This provides superior corrosion resistance against rain and humidity.
4. What is the lead time for a custom footprint?
We understand that some IGU lines or CNC outputs require specific rack dimensions. As an OEM manufacturer, we can customize the base width and post height to fit your specific glass sizes. Lead times vary based on complexity, so please contact our engineering team for a quote.
5. Are the racks compatible with automated loading systems?
The racks are designed with tight tolerances and consistent dimensions, making them suitable for semi-automated environments. However, if you are using fully robotic loading arms, please share your interface drawings with us so we can ensure the side posts and base height align perfectly with your machinery.
