CFS Heavy-Duty Sheet Steel Rack: Pallet-Optimized Industrial Solution

2025-04-07 15:49

CFS Heavy-Duty Sheet Steel Rack: Pallet-Optimized Industrial Solution
High-Density Storage for 3000×1500mm Palletized Plates

Client Requirements & CFS Engineering Strategy

A Texas-based automotive parts manufacturer required CFS sheet racking solutions to manage 3000×1500mm steel plates on standardized pallets with critical specifications:
● Pallet Integration: 210mm combined height clearance (pallet + plate)
● Space Constraints: 2000mm total system height for low-clearance facilities
● Heavy-Duty Capacity: 1,000kg/drawer (5-ton total) with manual operation
● Ergonomic Handling: Vacuum lifter compatibility and corrosion resistance

CFS Sheet Steel Rack Innovations

1. Pallet-Optimized Design

Figure 1: System with 1577mm ergonomic handle height (1830kg total weight)
● Dual-Access Engineering:250mm drawer clearance accommodates 210mm palletized loads
○ 40° door angle enables forklift and vacuum lifter access
● Structural Integrity:Triangular reinforcement joints at stress points (web4)
○ Dual-bearing rollers rated for 10,000+ cycles

2. Industrial-Grade Sheet Racking System

Figure 2: T-track anti-derailment guides with screw-assisted braking
● Safety Features:Automatic drawer locks at 85% extension (OSHA-compliant)
○ Visual load indicators with color-coded thresholds
● Material Handling:Chamfered edges prevent pallet corner damage
○ Integrated lifting points for 2-ton overhead cranes

Technical Specifications: CFS Sheet Steel Rack Manufacturer Standards

Parameter	Specification	Industry Impact
Vertical Storage Density	5 pallets/2m height	30% space savings vs conventional racks
Safety Certification	ANSI MH31.2-2025	OSHA-compliant workflows
Corrosion Resistance	Electrostatic coating	10+ years lifespan in coastal environments

Operational Advantages

1. Logistics Optimization:Ships 2 units/20'GP container (40% cost reduction vs cantilever racks)
a. Compatible with 5m ceiling facilities (common in retrofitted warehouses)
2. Cost Efficiency:$15/sqm premium wooden crating option (climate-controlled)
a. 5-year structural warranty with corrosion guarantee
3. Cross-Industry Adaptability:Automotive: Body panel staging for stamping lines
a. Aerospace: Raw material management for CNC machining
b. Construction: Steel beam organization in prefab plants

Customization & Compliance

● Material Specifications:5mm powder-coated steel drawers (RAL 9005 standard)
○ 120×120×6mm vertical supports with seismic packages
● Smart Logistics:RFID-enabled inventory tracking (optional upgrade)
○ 3D facility modeling for layout optimization