Efficient storage solutions are crucial for businesses dealing with long materials like pipes. In this case study, we explore how a construction supply company significantly improved their warehouse operations by implementing the Derack storage system.

The Challenge: Inefficient and Space-Consuming Pipe Storage

Like many businesses handling long pipes, our hypothetical client faced several challenges with their existing storage methods. These included:

• Wasted Space: Traditional storage often leads to inefficient use of vertical and horizontal space.
• Difficult Access: Retrieving specific pipes could be time-consuming and potentially hazardous.
• Risk of Damage: Pipes stored improperly are more susceptible to bending, scratching, or other damage.
• Limited Stacking: Safely **stacking up racks** for long pipes can be challenging, further limiting storage capacity.

The Solution: Implementing the Derack System

To overcome these hurdles, the client turned to the Derack system, a robust and intelligently designed storage solution specifically engineered for long materials like 20-foot plastic and steel pipes. The key features of the Derack system that addressed the client's needs were:

• Optimized Dimensions: With internal dimensions of 1150mm x 950mm, Derack provides ample space for a significant quantity of pipes while maintaining a manageable footprint.
• High Load Capacity: Each Derack unit can safely hold up to 2000kg (approximately 4400 lbs) of pipes, ensuring secure storage of even heavy materials.
• Stackability: Derack is designed for three-high stacking, a powerful feature that maximizes vertical storage space and significantly increases overall warehouse capacity. This efficient way of **stacking up racks** revolutionizes floor space usage.
• Forklift Accessibility: The design allows for easy and efficient loading and unloading of pipes using standard forklifts, streamlining warehouse operations.

Key Benefits Realized by the Client

By implementing the Derack system, our client experienced a significant positive impact on their storage operations:

• Increased Storage Capacity: The ability to stack Derack units three high dramatically increased the client's storage capacity within the same warehouse footprint.
• Improved Warehouse Organization: The uniform and structured nature of the Derack system led to a more organized and easily navigable warehouse.
• Enhanced Efficiency: Forklift accessibility allowed for faster and more efficient retrieval and placement of pipes, saving valuable time and resources.
• Reduced Risk of Damage: The secure containment provided by Derack minimized the risk of pipes being damaged during storage and handling.
• Cost-Effective Solution: While the initial investment was made, the long-term benefits of increased efficiency, reduced damage, and optimized space utilization provided a strong return on investment.

Packaging and Transportation Efficiency

The Derack system is also designed with efficient transportation in mind. Up to 24 units can be accommodated in a standard 40-foot high container (18 laid flat and 6 standing), making shipping and logistics cost-effective. The standard packaging using wrapping film and strapping ensures the units are protected during transit. For even greater protection, optional wooden box packaging is available.

Safety First

The Derack system is designed for safe operation. However, it's important to follow these guidelines:

• Ensure forklifts operate at a consistent speed when entering and lifting the racks to prevent damage.
• Regularly inspect the base and uprights for any signs of bending, deformation, or weld issues to ensure structural integrity.
• When **stacking up racks**, always ensure the upper rack's feet are fully and securely placed on top of the lower rack's uprights to prevent tipping.

The implementation of the Derack storage system provided our client with a robust, efficient, and safe solution for storing their long plastic and steel pipes. By maximizing storage density, improving organization, and streamlining handling processes, Derack proved to be a valuable asset in optimizing their warehouse operations.