Home > Blogs >

Custom A-Frame Racks

2026-02-27 11:33
Custom A-Frame Racks for Glass Industry

Stop accepting edge chipping and surface scratches as the "cost of doing business." Whether you are handling oversized Jumbo Low-E sheets or heavy granite slabs, a generic rack is a liability. Our Custom A-Frame Racks are engineered for the specific workflow of glass fabricators and glaziers—turning your storage from a bottleneck into a competitive advantage.

The Hidden Cost of "Standard" Racks in Glass Fabrication

In the glass and stone industry, the rack is not just a shelf; it is the only thing standing between your profit and a pile of shattered cullet. When moving materials between the CNC cutting table and the tempering furnace, the slightest vibration on a poorly welded frame can cause micro-fractures or coating damage.

For processors handling high-value architectural glass or laminated units, off-the-shelf solutions often fail in two critical areas: surface protection and structural rigidity under dynamic loads. A A Frame Glass steel rack must be customized to your specific sheet dimensions (e.g., 96" x 130") and workflow requirements to eliminate these risks.

1. Zero-Scratches Protocol: Protecting Low-E Coatings

The soft coating on Low-E glass is notoriously sensitive. Standard steel racks with makeshift padding often lead to friction scratches during transport. Our custom solution integrates a specialized protection system directly into the frame.

Industrial rubber strips for glass protection

specialized industrial rubber strips designed to prevent coating damage

We utilize high-grade industrial rubber strips or a composite of plywood and rubber that is mechanically fastened to the steel profiles. Unlike glued pads that fall off over time, this ensures a permanent, non-abrasive interface for your glass. This is critical for insulated glass unit (IGU) manufacturers where surface quality is non-negotiable.

2. WIP Mobility: Eliminating the Overhead Crane Bottleneck

Reliance on the overhead crane for every movement of work-in-progress (WIP) materials creates downtime. Your tempering line shouldn't stop because the crane is busy at the loading dock.

Mobile glass rack with handle for workshop efficiency

Ergonomic handle design for manual maneuvering of WIP glass

Our mobile glass storage racks are equipped with heavy-duty polyurethane or nylon casters. This transforms your static storage into a dynamic shuttle system. Operators can manually move raw glass from the breaking table to the edger, or transport cut sizes to the washer, without waiting for the crane. This simple shift in logistics can increase your floor throughput by up to 30%.

Talk With An Expert

3. Logistics Optimization: The Flat-Pack Advantage

For glass exporters or distributors shipping nationwide, the cost of returning empty racks is a major profit leak. Traditional fully welded racks mean you are paying to ship air on the return leg.

Stackable detachable glass racks for shipping

High-density stacking of detachable racks optimizes container loading

We engineered a detachable glass transport rack that can be disassembled into a flat-pack profile. As shown above, you can stack multiple units compactly, maximizing container loading efficiency. This design allows you to fit significantly more units into a 40HQ container, effectively slashing your ocean freight costs per unit by over 50%.

4. Securing the Load: Safety for Heavy Slabs

Safety is paramount when transporting heavy granite slabs or thick laminated glass packs. A sudden stop during truck transport can cause the load to shift, leading to catastrophic breakage or danger to unloading personnel.

Ratcheting securing system for glass transport

Integrated ratchet belts ensure load stability during transit

Our racks feature integrated cargo securing systems, including steel limit rods and high-tension ratchet belts (as seen in the image). These allow the driver to secure the glass pack tightly against the A-frame structure, preventing "chatter" and movement. Combined with our Full Seam Welding process—never spot welding—we ensure the structural integrity required to meet rigorous safety standards.


Frequently Asked Questions (Glass & Stone Industry)

Q: Can your racks handle the weight of 3cm granite slabs or thick laminated glass?

A: Yes. We use Q235 industrial-grade steel and full-seam welding. Our heavy-duty models are specifically engineered for high-density loads like granite and multi-layer laminated glass, with load capacities tested to exceed industry standards.

Q: Will the rubber padding stain my Low-E glass?

A: No. We use specially formulated, non-marking industrial rubber or polymer composites designed specifically for contact with sensitive glass coatings, ensuring no residue or chemical reaction.

Q: Can you customize the rack dimensions for Jumbo size sheets (130" x 240")?

A: Absolutely. As a custom manufacturer, we can adjust the length, height, and ledge width of the glass transport racks to accommodate oversized Jumbo sheets or specific manufacturing requirements.

Q: How are the racks shipped to my facility?

A: To save you money on freight, we recommend our detachable (knock-down) design. These are shipped flat-packed in containers, allowing for high-volume loading. They are easily assembled on-site with high-strength bolts.

Q: Do you offer Hot-Dip Galvanizing for outdoor storage?

A: Yes. For racks that will be stored in outdoor yards or exposed to moisture, we highly recommend Hot-Dip Galvanization to provide long-term corrosion resistance and prevent rust from contaminating your glass edges.

If you have any question or need drawings or solutions, Please leave us a message, We'll offer quick quote.

Links:

Steel pallet Plastic pallet CFS steelpallet rack GSR
Top