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Pallet Stillages Steel
derack

100%
Steel Quality
Heavy
Duty Rating
Custom
Sizes Built
Pallet Stillages Steel






Steel Pallet Stillages

Pallet Stillages Steel
Built for Heavy Loads and Repeated Cycles

Our steel pallet stillages combine a welded tubular base with demountable corner posts, so a single unit can carry heavy palletised loads in the warehouse and nest flat on the return trip.

2,000 kg
Static Load

4:1
Nesting Ratio

1,340 mm
Standard Base

Green-painted 4-post steel pallet stillage with grid base, labeled 48 inch x 48 inch x 60 inch height, 4000 lbs capacity
Q235 / Q345B
Structural Steel

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4–8
Post Configuration

⚖️
1,000–2,000 kg
Load Capacity

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1,220 × 1,340 mm
Standard Base

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4:1 to 6:1
Nesting Return

Why Steel Pallet Stillages Outperform Plain Pallets

A steel pallet stillage replaces single-use pallets and fixed racking with one reusable load carrier.

Each unit is built around a welded base frame with fork-lift channels, four detachable corner posts with self-centring cup feet, and an open deck that accepts pallets, crates or bulk bags. When the load moves on, the posts come off and the base nests inside the next base, cutting return-trip volume by up to 80 percent.

  • Demountable corner posts for flat-pack return
  • Fork-lift channels for full-unit handling
  • Self-centring cup feet for safe stacking
  • Hot-dip galvanised or powder-coated finish

Talk to an Engineer

Three Stillage Formats to Match Your Load

Dimensioned engineering drawing of a 4-post steel pallet stillage, 1340x1340 mm base, with 1524 mm posts
Standard

Standard Pallet Stillage 1340 × 1340

Four-post stillage for palletised FMCG, parts and small-batch components. Compatible with 1200×1000 and 1200×800 EUR pallets.

1340 × 1340 mm4 posts1,500 kg

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Side elevation drawing of a tall steel stillage with two upright posts, 1702.5 mm total height
Tall

Tall Pallet Stillage 1702 mm

Extended-post version for bulk bags, rolls and loose components that need extra clear height without changing the warehouse footprint.

1702 mm high2 posts shown1,000 kg

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Top-view dimensioned drawing of a square steel stillage base, 1340x1340 mm with four corner posts
Wide-Base

Wide-Base Pallet Stillage

Square wide-base layout for long goods, tubing and awkward loads that do not sit safely on a standard 1200 mm pallet.

1340 × 1340 mmSquare base2,000 kg

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Engineered for Cycles, Not One-Way Trips

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Welded Tubular Frame

Each base is built from rectangular tube with gusset-welded corners, so the stillage survives hundreds of forklift cycles without racking loosening.

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Demountable Posts

Posts unbolt in seconds, so empty stillages nest 4:1 to 6:1 and reclaim container space on every return trip.

🌧️

Optional Hot-Dip Galvanising

A zinc coating over 55 μm protects the steel in cold stores, outdoor yards and wash-down food plants.

♻️

Reusable Transport Packaging

Spec a steel stillage once and run it as an RTP asset between factory, warehouse and customer dock.

From Specification to Delivery in Four Steps

1

Share Load & Footprint

Send us the pallet size, the load weight per unit, the stacking height you need and the finish you prefer (paint, powder-coat or galvanised).

2

Engineering Drawing

We return a dimensioned CAD drawing with post layout, fork-lift pocket positions and base footprint for your approval before production starts.

3

Production & Load Test

Frames are welded, posts fitted, and a sample unit is load-tested before the production run is released for surface treatment.

4

Pack & Ship

Finished stillages are stack-bundled, loaded flat-packed where required and shipped FOB, CIF or DDP to your site.

Common Questions About Pallet Stillages Steel

What load can a steel pallet stillage carry?
Standard 4-post stillages are rated for 1,000 to 2,000 kg static load depending on tube thickness and base footprint; project-specific ratings are confirmed by load test before shipment.
Can the posts be removed for return transport?
Yes. Corner posts are bolted, not welded, and can be removed in under a minute with basic tools. Empty bases then nest 4:1 to 6:1 to cut return-trip freight.
Is hot-dip galvanising available?
Yes. We offer paint, powder-coat and hot-dip galvanised finishes. Galvanising is recommended for cold stores, outdoor storage and food-grade wash-down areas.
Do you supply to Europe and North America?
Yes. We ship FOB, CIF and DDP worldwide, and our stillages are designed around common EUR and ISO pallet footprints for direct pallet compatibility.

Send Us Your Pallet Stillage Spec

Share your load weight, pallet size, required post height and preferred surface finish. Our engineers will reply with a dimensioned drawing and a quotation within one working day.





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